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scanning bell hardening coil for automotive gear hardening This copper scanning bell induction hardening coil is engineered for repeatable surface hardening where controlled case depth and narrow heat-affected zones are critical. It is specified for batch and line-level hardening of gearwork and similar rotational parts where uniformity and repeatability drive production yield. Technical & Engineering Specifications Power Rating: engineered to match machine supply and coil impedance (kW matched to application). Frequency Range: designed for high-frequency scanning to control shallow to medium case depths (kHz tuned per part). Case Depth Control: targeted repeatable case depth profiling with +/- tolerance control per process setup. Quench Integration: integrated quench ring for immediate controlled quenching and minimal distortion. Coil Material: oxygen-free copper conductor with water-cooling channels for thermal stability. System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming and control tuning Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
4-station hardening coil for high-volume production lines The copper 4-station induction hardening coil assembly is built for multi-station production systems where parts undergo sequential heating and quenching. Each station is tuned to a specific heating profile and quench action to maintain throughput while controlling distortion. The design supports rapid cycle handoffs and inline automation for repeatable results. Technical & Engineering Specifications Stations: four independent coil stations with matched impedance and cooling channels. Power Distribution: staged power allocation to match per-station heating profiles. Quench Integration: station-level quench rings and controlled flow valves. Control: PLC recipe sequencing and interlock logic for synchronized operation. Service Access: modular station design for quick maintenance and nozzle replacement. System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Multi-station coil balancing, PLC sequencing, conveyor/fixture integration Installation: On-site commissioning and production ramp support available
Min. Order: 1 Unit
50/120 kW induction hardening machine for gear and shaft lines This dual-frequency induction hardening machine offers both high-frequency and medium-frequency modes to cover a range of case depths and part geometries. It suits production lines that require flexible process windows and predictable throughput for gears, shafts and similar components. The machine is engineered for integration with PLCs and automation cells. Technical & Engineering Specifications Power Rating: 50 kW (high freq) and 120 kW (medium freq) configurations for shallow and deeper case profiles. Frequency Capability: HF and MF ranges selectable to control penetration and heating profile. Automation: PLC control, recipe storage and I/O for line integration. Throughput: configurable cycle timing to meet production targets and minimize distortion. Cooling & Power: integrated water-cooling and matched power electronics for thermal stability. System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Power electronics matching, PLC programming, safety interlocks Installation: On-site commissioning and process validation available
Min. Order: 1 Unit
scanning mouth hardening coil for shaft and journal profiles This copper scanning mouth induction hardening coil is designed for uniform hardening of shafts, journals and similar cylindrical parts. The mouth-shaped aperture enables focused heating on profiles while limiting heat spread to adjacent features. It is suited to lines where dimensional control and repeatable hardness are procurement priorities. Technical & Engineering Specifications Power Matching: coil impedance matched to machine supply for optimal coupling. Frequency Range: tuned to control shallow-to-medium case depth for rotating shafts. Scan Profile: configurable scanning speed and dwell to achieve target HRC. Quench Integration: localized quench ring for controlled quench and low distortion. Cooling: integrated water channels to maintain thermal stability during batch runs. System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil geometry, CNC fabrication, control recipe development Installation: On-site commissioning and process validation available
Min. Order: 1 Unit
big shaft induction hardening coil for heavy shafts Coil engineered to harden large-diameter shafts with controlled surface case depth. It supports single-shot and multi-pass strategies for automotive, mining and industrial drivetrain components. Technical & Engineering Specifications Power Rating: Scaled to application (tens to hundreds of kW) Frequency Range: Low kHz for deep case penetration Case Depth Control: PLC-driven dwell and quench sequencing Cycle Throughput: Tuned for single-shot or indexed operations Cooling: Water-cooled coil body with thermal sensors System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
angle face induction hardening coil with quench for slanted surfaces Coil tailored to harden angled faces and tapered profiles with controlled heating and timed quench. The design limits thermal distortion while delivering the required surface hardness. Technical & Engineering Specifications Power Rating: Tunable by application kW Frequency Range: Application-optimized kHz Quench Integration: Timed flow control for angled faces Control: PLC sequencing and thermal feedback Construction: Precision copper winding with cooling System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
id induction hardening coil for internal diameter hardening Coil designed for internal diameter (ID) hardening of bushings, sleeves and bore features. Geometry is optimized for uniform case formation with minimal heat-affected zone. Technical & Engineering Specifications Power Rating: Application-tuned kW range Frequency Range: High kHz for shallow ID case control Heating Profile: Precise ramp for localized surface transformation Quench Compatibility: Integrated quench channels for controlled cooling Construction: Copper conductor with precision winding and insulation System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
bell induction hardening coil for mouth and bell features Bell-shaped coil optimized for flared or mouth geometries on components. The geometry concentrates the heating field for consistent surface transformation while managing distortion. Technical & Engineering Specifications Power Rating: Application-configured kW Frequency Range: Tuned for geometry and penetration Heating Profile: Focused heating with controlled dwell Cooling: Integrated water cooling and thermal monitoring Construction: Copper conductor with precision form System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
face heating induction hardening coil for flanges and faces Coil optimized to harden flat faces, flanges and bearing seats with a uniform heating pattern. The design minimizes edge overheat and supports close dimensional control. Technical & Engineering Specifications Power Rating: Application-selected kW Frequency Range: Tuned for surface heating Heating Pattern: Broad, uniform field for face surfaces Control: PLC-driven cycle control and temperature feedback Construction: Copper conductor with cooling provision System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
bell or mouth induction hardening coil for flared sections Coil intended for flared or mouth-shaped components where targeted surface hardening is required. Its geometry concentrates heating on the working surface while protecting adjacent zones. Technical & Engineering Specifications Power Rating: Application-tuned kW Frequency Range: Tuned for part geometry Heating Control: Localized field shaping and timing Cooling: Water-cooled coil assembly Construction: Precision copper winding with insulation System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
single-shot shaft hardening coil with fluxtrol for single-pass processing Designed for single-shot hardening of shaft sections, this coil uses Fluxtrol to focus the magnetic field and achieve the required case depth in one pass. It suits high-throughput single-shot cells. Technical & Engineering Specifications Power Rating: Tuned per application Frequency Range: Optimized for single-shot case depth Flux Control: Fluxtrol inserts to direct heating Throughput: Engineered for single-pass cycle times Construction: Copper winding with precision cooling System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
profile induction hardening coil with locking and quench for precision parts Coil paired with locking fixturing and a quench system to ensure accurate positioning and repeatable case formation on complex profiles. The integrated solution reduces part movement and maintains concentricity. Technical & Engineering Specifications Power Rating: Application-specific kW Frequency Range: Tuned for profile and mass Locking Mechanism: Fixture for repeatable positioning Quench: Timed quench channels for controlled cooling Control: PLC-enabled sequencing and sensors System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
ball pin induction hardening coil for precision pins This custom copper ball pin induction hardening coil is intended for localized surface hardening of precision pins and small cylindrical parts. The coil geometry is optimized to deliver uniform heating along the pin length while controlling core temper to preserve part toughness. It is suited to process lines requiring repeatable hardness and consistent cycle times. Technical & Engineering Specifications Power Rating (kW): application-specific selection Frequency Range (kHz): tuned for pin diameter and wall section Case Depth / Heating Time: designed per required case depth Automation / PLC features: integration-ready control interface Conductor Material: copper conductor with insulated coil form System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and testing needs Engineering: Custom coil modeling, CNC fabrication, performance validation Installation: On-site commissioning and process tuning available
Min. Order: 1 Unit
bearing induction hardening coil for rotating components This custom copper bearing induction hardening coil is designed for precision surface hardening of rotating components where controlled case depth and repeatable hardness are required. The coil form and copper conductor geometry are tuned to match bearing profiles and minimise thermal distortion. Engineers and procurement teams use this coil in contract heatâtreatment or as a replacement coil for inâline hardening fixtures. Technical & Engineering Specifications Power Rating (kW): selected per application and machine power supply Frequency Range (kHz): matched to bearing diameter and wall thickness Case Depth / Heating Time: designed to meet specified case depth and cycle time targets Automation / PLC features: compatible with PLC control and automated indexing Conductor Material: oxygenâfree copper conductor and insulated coil form System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
lathe bed induction hardening coil for guideway surfaces Coil designed to harden lathe bed guideways and bearing surfaces, improving wear resistance while preserving flatness and alignment. Heating profile is controlled to limit thermal distortion. Technical & Engineering Specifications Power Rating: Matched to part size and required penetration Frequency Range: Tuned for surface treatment and minimal depth Heating Control: Uniform field for planar surfaces Cooling: Controlled quench/air options Construction: Copper winding with form-fit profile System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
camshaft induction hardening coil for lobe and journal surfaces Coil tailored to harden cam lobes and journals with precise surface control to maintain profile accuracy. Designed for integration into indexing hardening lines with quench stations. Technical & Engineering Specifications Power Rating: Tuned to camshaft mass and geometry Frequency Range: Optimized for lobe heating and penetration Heating Profile: Localized control for lobes and journals Automation: PLC sequencing with position feedback Construction: Copper winding with cooling and fixtures System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Custom coil design, CNC precision fabrication, PLC programming Installation: On-site commissioning and process optimization available
Min. Order: 1 Unit
foster's industrial induction heating machine is a state-of-the-art equipment designed to deliver precision, efficiency, and robustness in heavy-duty industrial heating operations. employing advanced igbt or mosfet-based inverter technology, this machine provides rapid, targeted heating with minimal heat loss and optimizes energy consumption for continuous production environments. ideal for diverse metallurgical and manufacturing applications, including brazing of copper, brass, and steel, surface hardening of shafts and gears, preheating for welding, heat treatment of automotive and aerospace components, metal forging, bar end heating, shrink fitting during assembly, and heating in pipe coating & extrusion lines. the machine features a digital touchscreen control interface with programmable heating profiles and timers, and supports optional plc/pc integration for automation. robust safety features such as overheat, overload, and water flow protection ensure reliable, uninterrupted operation. its customized coil and fixture capability accommodates any part geometry, making it a versatile solution for industrial-scale operations requiring high throughput and precision thermal control.
Min. Order: 1 Unit

GST
foster induction pvt ltd presents the high frequency induction heating machine, a state-of-the-art compact induction heating solution designed for a wide array of industrial applications. this machine incorporates the latest igbt power units along with frequency conversion control techniques to deliver high efficiency, reduced energy consumption, and superior output performance. it supports various processes like heating, hardening, brazing, melting, annealing, and shrink fitting with precision and reliability. engineered for easy operation, the machine requires no highly skilled operators and features a durable, compact design that offers effortless installation, mobility, and low maintenance requirements. equipped with advanced constant current and power control functions, it enhances productivity and ensures consistent operational quality. the integrated diagnostic features and auto stirring technology guarantee homogeneous melting, minimal downtime, and hassle-free maintenance. foster's high frequency induction heating machine is an optimal choice for industries such as medical devices, automotive parts, metalwork, machinery equipment, electronics, electrical, packaging, foundry, and more, making it ideal for diverse applications including heat treatment, brazing, forging, and metal surface hardening. this indian-made product exemplifies customized induction heating solutions combining scientific expertise and technological innovation.
Min. Order: 1 Unit

GST

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