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4-Station Induction Hardening Coil with Integrated Quench – Custom Copper Heat Treatment Coil | Tech Sukratu

Name: 4-Station Induction Hardening Coil with Integrated Quench – Custom Copper Heat Treatment Coil | Tech Sukratu
Brand: tech sukratu
SKU: 8616351
Availability: InStoreOnly

Sold by tech sukratu · Service Center, Manufacturer · Bengaluru, Karnataka, India

Price

Price on request

In stock

Minimum order: 1 unit

Export Snapshot

MOQ

1 unit

Lead time

On request

Packaging

Standard export packaging

Shelf life / longevity

As per product specification

HSN Code

On request

Origin

India

Port of dispatch

On request

Export markets served

Values shown are for tech sukratu.

FIEO Registered

Suitable for

Importers · Distributors · Wholesalers

Bengaluru Dispatch on request FIEO member

tech sukratu

Service Center, Manufacturer · Bengaluru, Karnataka, India

Industry: Automotive > Auto Parts.

View profile All products

Established

2013

Employees

1–10

GST

29AFFPV4997P1Z2

IEC code

0716901030

Export markets

GlobalLinker Member Since

Nov 2021

Turnover

$250,000 - $1 MM

Incorporation Type

On request

Certifications & Awards

Product details

What are the specifications of this product?

Overview

4-station hardening coil for high-volume production lines The copper 4-station induction hardening coil assembly is built for multi-station production systems where parts undergo sequential heating and quenching. Each station is tuned to a specific heating profile and quench action to maintain throughput while controlling distortion. The design supports rapid cycle handoffs and inline automation for repeatable results. Technical & Engineering Specifications Stations: four independent coil stations with matched impedance and cooling channels. Power Distribution: staged power allocation to match per-station heating profiles. Quench Integration: station-level quench rings and controlled flow valves. Control: PLC recipe sequencing and interlock logic for synchronized operation. Service Access: modular station design for quick maintenance and nozzle replacement. System Integration, OEM & Manufacturing Terms Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication Lead Time: Engineered-to-order based on project scope and automation requirements Engineering: Multi-station coil balancing, PLC sequencing, conveyor/fixture integration Installation: On-site commissioning and production ramp support available

Product Description

Industrial Applications & Process Integration

Designed for high-volume production of gears, splines and cylindrical components, the 4-station coil assembly sequences heating and quench operations to meet throughput targets. Station-specific tuning reduces cycle variability and limits part distortion by staging energy input and immediate quench application. It integrates with automated loading/unloading systems and line PLCs for synchronized operation.

Export & Trade Information

Country of Origin: India
Port of Loading: Major local ports
Export Markets: Asia, Middle East and international markets
Documents Provided: GA drawings, material test certificates, metallurgical reports, COO

Request Project Quotation

Provide target throughput, part cycle time, station footprint constraints and desired quench characteristics to receive a customized engineering proposal. Include preferred automation interfaces and any existing line constraints for accurate integration planning.

Semantic Internal Linking & Categories

Explore Category:

Induction Heating Systems Supplier

Frequently Asked Questions

What is the standard cycle time and heating depth for this product? Cycle time is configured per station and part. The multi-station approach enables short per-station cycles while achieving required aggregate case depth.
Can this product be customized for specific workpiece geometries and PLC integration? Yes. Station geometry, coil tuning and PLC sequencing are tailored to match part specifications and automation requirements.
What factors determine the manufacturing lead time and engineering costs for this product? Lead time depends on station count, control complexity and required validation; turnkey line integrations require longer lead times than standalone coil assemblies.
Do you provide metallurgical testing and compliance certification for this product? Metallurgical reports and material test certificates accompany shipments to document performance verification.

Description provided by tech sukratu.

Specifications

Product Name	4-Station Induction Hardening Coil with Integrated Quench
Brand	TECH SUKRATU
Product Category	Induction Coils
Function	Multi-position induction hardening with quench support
Cooling Type	Water-cooled
Quench Arrangement	Integrated or following quench setup
Material	Copper conductor
Customization	Yes, application-specific
Supported Applications	Automated hardening cells, high-volume part production, indexed fixtures
Use Case	Industrial heat treatment and replacement tooling

Use cases

Category	Induction Coils > Induction Hardening Coils > Multi-Station Hardening Coils
Primary application	Wholesale, distribution, and international sourcing
Brand	tech sukratu
Product type	Product

Logistics & handling

Lead time	On request
Packaging	As per buyer requirement
Storage condition	As recommended by supplier
Origin	India
Form	As listed by supplier

Commercials (this seller)

Minimum order	1 unit
Lead time	On request
Payment terms	As per negotiated commercial agreement.

Buyer questions

Frequently asked by buyers

Common questions B2B buyers ask before sourcing 4-Station Induction Hardening Coil with Integrated Quench – Custom Copper Heat Treatment Coil | Tech Sukratu. Answers compiled from verified sellers' commercial terms and platform data.

Q: What is the main advantage of a 4-station induction hardening coil with integrated quench?

A: It allows multi-position loading and heating with synchronized quench support, helping increase throughput in production hardening lines.

Q: Why is integrated quench important in this coil design?

A: Integrated quench provides cooling immediately after the heated zone, which supports the hardened surface formation and helps maintain the intended case pattern.

Q: Can this induction hardening coil be customized for a specific part?

A: Yes. The coil is described as application-specific and should be matched to the target part geometry, workpiece drawing, and heating zone requirements.

Q: Is this coil suitable for automated hardening cells?

A: Yes. The description specifically notes suitability for automated hardening cells, high-volume production, and indexed fixture applications.

Q: What should be confirmed before ordering this coil?

A: Buyers should confirm the part geometry, coil dimensions, machine frequency, connection style, cooling arrangement, and quench requirements before final approval.

Q: What material is used for this induction hardening coil?

A: The product is noted as a copper conductor design, though the exact material arrangement should be confirmed during ordering.

Q: Does this coil require water cooling?

A: The listing notes a water-cooled arrangement, but the exact cooling setup should be confirmed against the final system design.

Question not answered? Ask sellers directly — typical response within 4 hours.