Foster Induction Private Limited

Powerful Melting. Maximum Efficiency. Heavy-Duty Reliability.

Foster’s Industrial Induction Melting Furnace is built for large-scale metal melting applications, offering high performance, energy efficiency, and precise temperature control. Designed with IGBT/MOSFET-based technology and rugged furnace construction, it delivers fast, clean, and repeatable melting of ferrous and non-ferrous metals, ensuring consistent results in foundries, steel plants, and heavy manufacturing industries.

Its modular design, eco-friendly operation, and advanced digital controls make it the preferred choice for continuous 24/7 production in demanding environments.

Key Features:

• High-Efficiency IGBT Power Electronics for faster melting cycles
• Heavy-Duty Furnace Coil & Crucible for long service life
• Digital PLC/PC Control Interface with programmable profiles
• Uniform & Precise Temperature Control
• Tilting Furnace Mechanism for safe pouring operations
• Overcurrent, Overvoltage & Water Flow Safety Protections
• Low Energy Consumption with High Recovery Rate

Precision Heating for Every Industry

Foster’s range of Induction Heating Equipments are engineered to deliver fast, consistent, and energy-efficient heating for a wide variety of industrial applications. Designed for versatility, precision, and long-term reliability, these machines are built to meet the thermal processing demands across metalworking, automotive, aerospace, electrical, and general manufacturing sectors.

Key Features:

• Instant & Uniform Heating — Direct, localized heating without contact
• High Energy Efficiency — Up to 90% energy transfer efficiency
• Compact Modular Design — Suitable for integration into new or existing lines
• Digital PLC/HMI Control — Precise control over power, temperature, and time
• Multiple Frequencies Available — Low to high frequency for surface or deep heating
• Minimal Oxidation & No Open Flame — Cleaner and safer work environment

Portable easy to move small size

Flexible Induction Coil, Fast Brazing Operation, User friendly operations, Copper Tube and Brass Nipple Brazing, Copper to Copper and Copper to Brass Brazing Automobile Brazing, Refrigeration Industrial Brazing, Condensor Joints and Air conditioning Equipment Brazing Machine.

CUSTOMIZED SOLUTIONS ARE OUR SPECIALTY

Brazing refrigeration copper pipes with induction heating is a common and highly effective method used in HVAC and refrigeration systems because it provides fast, uniform heating without direct flame.

Engineered for Surface Strength. Trusted for Industrial Performance.

Foster’s Induction Hardening Machines are designed to deliver precise, rapid surface hardening of metal components using high-frequency electromagnetic fields. By controlling the depth, area, and temperature of heating, our machines provide exceptional wear resistance and mechanical strength — ideal for shafts, gears, pins, and other rotating or load-bearing parts.

Key Features:

• Precise Hardening Depth Control
• Selective Localized Heating (No distortion of surrounding material)
• High Surface Hardness with Tough Core
• PLC/HMI Automation for consistent quality
• Custom Coil Design for varied part geometries
• Repeatable, Scalable, and Safe Operation

Flame-Free | Fast | Repeatable

The Foster Induction Brazing Machine is a state-of-the-art solution for metal-to-metal joining that demands high strength, reliability, and minimal oxidation. Using localized, controlled induction heating, this machine ensures consistent brazing quality, reduced cycle time, and a clean, flux-free finish — ideal for production lines and custom fabrication.

Key Features:

• Localized Heating – Focuses heat only where required, preserving component integrity
• Superior Joint Quality – Strong, uniform, and clean joints with minimal discoloration
• Fast & Repeatable – Consistent brazing cycles reduce operator dependency
• Versatile Coil Designs – Custom coil configurations to match your component shape
• Environment-Friendly – No open flame, gas, or soot—perfect for enclosed workspaces
• PLC & HMI Integration – Fully programmable with temperature control and cycle settings
• Compact & Mobile Models Available – Tabletop and production-line systems offered

Precision Melting for Precious Metals

The Foster Silver Melting Furnace is purpose-built for the efficient, safe, and high-purity melting of silver and other precious metals. Designed with high-frequency induction technology, this furnace ensures uniform heating, reduced oxidation, and maximum metal recovery — ideal for jewelry manufacturers, bullion refineries, assay labs, and small-scale foundries.

Key Features:

• Ultra-Fast Melting – Melts up to full temperature (1100–1200°C) in just minutes.
• High Purity Output – Induction heating minimizes contamination and oxidation.
• Compact Bench-Top Design – Space-saving footprint for workshops and labs.
• Digital Temperature Control – Real-time monitoring with precise thermal control up to ±5°C.
• Safe & Silent Operation – No open flame, no smoke, no combustion gases.
• Easy Pouring System – Tilting crucible or removable graphite crucible for clean metal transfer.
• Custom Capacity Options – Ranging from small 1 kg units to 20+ kg industrial setups.

We specialize in the export of high-performance Induction Melting Furnaces designed for steel melting applications in foundries and steel plants worldwide. Built with global standards (ISO/CE/BIS) and engineered for continuous, heavy-duty operation, our furnaces offer rapid melting, energy efficiency, and excellent metallurgical control.

Whether you're in India, Africa, the Middle East, Southeast Asia, South America, or Europe, we provide tailored furnace solutions to meet your specific steel production needs.

Key Export-Ready Features:

• Melting Temperature: Up to 1700°C for mild steel, alloy steel & stainless steel
• Melting Capacity: 50 kg to 3 tons per batch (custom-built)
• PLC-Based Control Panel for precision melting management
• Closed-Loop Water Cooling System – Suitable for tropical climates
• Tilting Mechanism: Manual, Motorized, or Hydraulic options available
• Induction Heating – Fast & uniform heat
• Safety & Protection: Overload, over-temp, and emergency auto-shutdown

Foster Induction Pvt Ltd, Manufacturing Induction Equipment, can assist you in attaining optimal induction heating solutions using latest technology, scientific knowledge, engineering experience, skills and creativity involved in our each manufactured equipment.

Recently we developed a very compact model suitable for all the Induction applications like... Heating, Hardening, Brazing, Melting, Annealing and Shrink Fitting. Foster Induction does research, develops and manufactures quality Induction Equipment at very reasonable prices.

FEATURES & BENEFITS:

• Operator controls Easy to operate, no need for skilled operator.
• Durable and compact design, loaded with safety features.
• Low maintenance, easy to instal and move.
• Adopts the latest IGBT power units and frequency conversion control techniques with high efficiency, low energy consumption and higher output.
• Constant current and power control function providing higher reliability, sustainability and increased productivity.
• Hassle-free maintenance and minimal downtime.
• Advanced controls with diagnostic features.
• homogeneous Melting due to auto stirring technology.

Precision Melting for Gold, Silver, Platinum & Other High-Value Alloys

Foster’s Laboratory Precious Metal Melting Furnace is engineered for small-batch, high-purity melting of precious metals like gold, silver, platinum, palladium, and rhodium. Ideal for research labs, jewelry manufacturers, refineries, and quality testing departments, this compact induction furnace delivers fast, uniform heating with pinpoint temperature control and minimal metal loss.

Designed for efficiency, safety, and repeatability, it supports melting capacities from 100g to 5kg and is suitable for both vacuum and inert gas melting environments when purity is critical.

Key Features:

• Accurate Digital Temperature Control (up to 1600°C+)
• High-Frequency Induction Heating – Fast and clean melting
• Low Contamination Design – Ceramic/graphite crucibles
• Compact & Tabletop Models – Perfect for lab use
• Built-In Safety Features – Overheat and overcurrent protection
• Rapid Cycle Times – Ideal for repeated melting processes

We offer the FOSTER Induction Rhodium Melting Furnace, specially engineered for melting Rhodium, one of the highest melting point and most valuable precious metals. This high-efficiency induction furnace is designed for precise temperature control, clean melting, and consistent performance — ideal for jewelry casting, refining, and lab-grade applications.

Key Features:

• High Temperature Capability: Up to 2200°C – ideal for Rhodium
• Medium/High-Frequency Induction Heating – Fast and uniform
• Melting Capacity: Customised
• PID / PLC Digital Controller with temperature display
• Safety Features: Overheat protection, auto shutoff, alarms
• Graphite or Ceramic Crucible – Inert & Rhodium-compatible
• Compact, Bench-Top or Floor-Standing Models Available

Technical Specifications:

• Brand: FOSTER
• Material Compatibility: Rhodium, Platinum, Palladium, Gold, Silver
• Max Temperature: Up to 2200°C
• Power Input: 3 Phase, 415V, 50Hz
• Heating Type: High-Frequency Induction
• Cooling System: Water-cooled (closed-loop compatible)
• Control Panel: Programmable with Ramp/Soak Profiles

Foster Induction – Induction Annealing Furnace (Wire Annealing / Stress Relief Furnace)

Foster Induction’s annealing furnace uses IGBT-based medium‑to‑high frequency induction heating technology to rapidly heat wires, strips, and other conductive materials for processes like annealing, stress relief, tempering, and bright annealing .

Key Features:

• Fast, uniform heating via electromagnetic induction (eddy‑current & hysteresis-based) ensures quick temperature ramp-up without direct contact or open flame .
• Precise digital control: micro‑controller / PLC‑based temperature and time settings allow consistent, repeatable outputs .
• For non‑ferrous and ferrous materials such as copper wire, strip, and steel elements—with customizable power and coil geometry .
• Safety & efficiency: automated control lowers operator risk; IGBT inverter design minimizes energy loss; compact, clean and eco‑friendly .
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Accurate | Consistent | Foundry-Ready

The Foster Gunmetal Melting Machine is a robust induction-based system engineered for the efficient melting of gunmetal (a copper-tin-zinc alloy) and other copper-based non-ferrous metals. With fast melt times, high metallurgical purity, and uniform temperature control, it’s the ideal solution for foundries, casting units, and recycling operations requiring precision, speed, and durability.

Key Features:

• Optimized for Gunmetal & Bronze Alloys – Tailored induction parameters for copper-based alloys.
• Fast & Uniform Melting – Reaches up to 1250°C in minutes with even temperature distribution.
• High Metal Recovery – Low oxidation, minimal dross, and reduced metal loss.
• Heavy-Duty Crucibles – Compatible with graphite, clay graphite, or silicon carbide crucibles.
• Tilting or Fixed Options – Manual, motorized, or hydraulic tilt based on capacity.
• Clean & Flame-Free Operation – No combustion, emissions, or carbon contamination.
• Built-In Safety Features – Overload, over-temperature, and auto shutoff protection.

Precision Annealing for Copper, Aluminum, and Steel Wires

The Wire Annealing Furnace from Foster Induction is designed for high-speed, high-efficiency continuous annealing of metal wires. Whether you're processing copper, aluminum, stainless steel, or low/high carbon steel wires, our system delivers uniform grain structure, optimal ductility, and superior surface finish — essential for cable, welding, and electrical wire industries.

Built using advanced induction heating technology, this furnace ensures fast temperature rise, tight process control, and low operational costs, making it the preferred choice for modern wire drawing and processing units.

Key Features:

• Continuous in-line operation with customizable coil lengths
• Induction heating technology ensures rapid, uniform annealing
• Precise temperature control with PID/PLC-based automation
•  Compatible with dry and wet annealing processes
• Water-cooled or air-cooled design options
•  Integrated overload and over-temp protection

Post weld heat treatment (PWHT) is a controlled process in which a material that has been welded is reheated to a temperature below its lower critical transformation temperature, and then it is held at that temperature for a specified amount of time. Preheating minimizes the temperature difference between the welding arc and the base material. This benefits the weldment in several ways. First is to lessen shrinkage stresses that can lead to cracking and distortion. Easy set-up is achieved using preheat blankets or flexible heating cables combined with user-friendly insulation blankets.

Foster Induction Pre Heat Systems Solve Ongoing Preheating & Stress Relieving Problems, our simple and cost-effective heating process can be applied in the following applications to deliver fast and consistent heat:

• Welding fabrication and construction;

• Preheating of welds;

• Post-weld heat treatment;

• Coating removal;

• Shrink Fit.

High-Precision Segment Brazing for Stone Cutting Tools

Foster’s Induction Brazing Machine for Granite Cutting Blades is specifically designed to deliver accurate, clean, and strong brazed joints between diamond segments and circular saw blade bodies. Utilizing high-frequency electromagnetic induction, this system enables rapid and localized heating, ensuring the diamond segments are firmly bonded without affecting the core blade's integrity.

This machine is ideal for stone tool manufacturers who require reliable, repeatable brazing of cutting segments for granite, marble, and other stone processing applications.

Key Features:

• Precise Local Heating – Protects core material from thermal distortion
• Fast Cycle Time – Brazes each segment in seconds
• Clean, Flame-Free Operation – No gas cylinders or open flames
• Programmable Power & Timing – Ensures consistency in every joint
• Repeatable Results – Reduces human error and improves production speed
• Integrated Water Cooling – Prevents overheating of both machine and blade

Compact. Precise. Efficient.

Foster’s Induction Gold Melting Furnace is a compact, table-top system designed to melt 1kg to 2kg of gold, silver, and other precious metals with speed, safety, and precision. Ideal for small-scale refineries, jewelry manufacturers, goldsmiths, and research labs, this furnace offers fast melting cycles, low power consumption, and excellent temperature control.

Key Features:

• Melting capacity: 1kg or 2kg gold/silver
• Induction technology for ultra-fast melting (3–5 mins per cycle)
• Digital temperature controller up to 1200°C+
• Graphite crucible for clean melting and easy pouring
• IGBT-based inverter – high efficiency, stable performance
• Compact & portable design with air cooling
• Safe operation with over-temp and fault protection
• Low noise, low emissions, and energy efficient

Efficient & Reliable Brass Melting Solution

The FOSTER Brass Melting Induction Furnace is a high-performance, energy-efficient melting system designed for small to medium-scale brass foundries, jewelry manufacturers, and metal casting industries. Built with advanced induction heating technology, this furnace ensures rapid, uniform melting with minimal metal loss, making it ideal for precision brass processing.

Key Features:

• High Melting Efficiency – Fast melting with precise temperature control (up to 1200°C)
• Energy Saving – Low power consumption compared to traditional furnaces
• Durable Construction – Heavy-duty steel body with high-grade refractory lining
• User-Friendly Operation – Easy-to-use controls with safety protections (overheat, overcurrent)
• Customizable Capacity – Available in 5kg - 1000Kgs capacities as per requirement
• Near To Zero Maintenance – Robust design ensures long service life with minimal upkeep

Foster’s Induction Aluminium Melting Furnace is designed to deliver fast, clean, and energy-efficient melting of aluminium and its alloys. With advanced IGBT/MOSFET power electronics and optimized coil design, this furnace ensures uniform heating, reduced oxidation, and minimal metal loss, making it the perfect solution for aluminium foundries and recycling plants.

Engineered for continuous production and recycling, it combines eco-friendly operation with precise temperature control, offering unmatched reliability for high-volume aluminium melting.

Key Features:

• High-Efficiency IGBT Power Conversion for rapid melting cycles
• Optimized Coil & Crucible Design for aluminium and light alloys
• Digital Temperature Monitoring & Programmable Profiles
• Low Oxidation & High Metal Recovery
• Heavy-Duty Furnace Lining for extended service life
• Tilting Furnace Design for safe and easy pouring
• Overload, Overheat & Cooling Water Protection

• Product Description:
• Induction Based Copper Melting Furnace By FOSTER INDUCTION PVT LTD.
• Product Specification:
• Technology IGBT Based
• Machine Weight Approx 80 Kgs
• Machine Size Approx 61 x 61 x 77 (cms)(LxWxH)
• Power Supply and Voltage Three Phase 220-380 Volts A/C
• Absorbed Power 15 kw - 750 kw
• Capacity of Crucible Custom. Copper.
• Maximum Temperature and Type 1200 Degrees,
• Minimum Order Quantity 1

Useful for:

• For Industrial Application, Refining Centers, Laboratories, Bulk Manufacturers etc.
• Product Features:
• Perfect Homogeneous mixing due to auto stirring effect for increased productivity and perfect alloying.
• Economical, Efficient and Simple in Operation.
• Energy saving flame less device.
• Does not affect room temperature.
• Heat and power loss reduced.
• Works on Three Phase connection.

A product by Foster

Proudly Made In India.

Smart, Energy-Efficient Heating for Modern Industries

The Industrial Power Saving Induction System from Foster Induction is engineered to deliver maximum heating efficiency with minimum energy consumption. Designed for 24x7 industrial usage, this intelligent system uses advanced IGBT or MOSFET technology, precise power control, and optimized coil designs to reduce energy wastage and increase thermal transfer efficiency.

Whether used for melting, forging, brazing, or heat treatment, our systems are built to lower operational costs and improve production speed, all while maintaining consistent quality and safety standards.

Key Features:

• Up to 30% energy savings compared to traditional induction systems
• Auto Power Modulation based on real-time load demand
• Digital PLC/HMI-based smart control with diagnostics
• Soft Start/Stop function to minimize inrush current
• Precise temperature control and heating curves
• Short-circuit, Overvoltage, and Overload Protection
• Water-cooled or air-cooled design based on application
• Optional remote monitoring and data logging

Revolutionize Your Foundry Operations with FOSTER Induction Melting Furnaces

Welcome to the future of metal casting with FOSTER's Induction Iron Melting Furnace. Created for precision, efficiency, and unmatched reliability, our furnace is the cornerstone of modern foundries and metalworking industries across India. Whether you are melting iron, steel, brass, copper, or aluminum, FOSTER provides the robust melting solution you need to boost productivity and maximize profitability.

Precision Brazing for Motor Armatures & Rotors

The Self Armature Brazing Machine by Foster Induction is a compact, high-performance solution for automated brazing of electric motor armatures, rotors, and stators. Using induction heating, the system delivers fast, consistent, and high-quality brazing with minimal operator intervention—ensuring uniform joints, reduced cycle time, and superior productivity.

Key Features:

• Induction-Based Heating for localized, non-contact, and clean brazing
• Self-Holding & Rotating Fixture for automatic positioning and brazing
• Customizable for different armature sizes & wire diameters
• PLC or Microcontroller-Based Control for precise timing and temperature
• Low Energy Consumption with high thermal efficiency
•  Integrated safety features: overheat, water flow & short-circuit protection
• 360° rotation for uniform heat distribution around the commutator

Industries Served:

• Automotive Starter & Alternator Manufacturing
• Electric Motor Rewinding Workshops
• OEMs of Small & Large Electric Motors
• Home Appliance Motor Production
• Railway & Heavy Motor Maintenance Units

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Efficient & Precise Melting for Copper, Aluminium, Brass, Zinc, and More

Foster’s Non-Ferrous Melting Furnace is engineered for high-efficiency melting of a wide range of non-ferrous metals, including copper, aluminum, brass, bronze, zinc, and their alloys. Using advanced induction heating technology, this furnace ensures uniform heating, reduced oxidation, high thermal efficiency, and clean melts, making it the ideal solution for foundries, die-casting units, and alloy production.

Key Features:

•  Induction heating with fast and uniform melt rates
• Tilting crucible design for easy pouring and handling
• Precise temperature control for consistent alloying
• Safe, clean, and eco-friendly alternative to traditional melting methods
• High energy efficiency with low operating cost
• Refractory or crucible-based lining (based on customer need)
• Available in various capacities: 5 kg to 500 kg and above

Efficient. Eco-Friendly. High-Purity Melting.

Foster’s Induction Melting Furnace for Copper Scraps is specially designed to melt recycled copper with maximum energy efficiency and metal recovery. This advanced system utilizes high-frequency induction technology to provide fast, uniform, and controlled melting, ensuring minimum oxidation and dross formation.

Ideal for scrap processors, foundries, and copper product manufacturers, this furnace transforms copper scrap into high-quality molten metal suitable for casting, extrusion, or further alloying.

Key Features:

•  Suitable for copper wires, busbars, turning chips, and oxidized scrap
•  High-efficiency IGBT/thyristor-based power control
•  Rapid heating with uniform temperature distribution
•  Closed-loop water-cooled coil for long operational life
•  Low emissions, clean operation – no combustion gases
•  Compatible with tilting and stationary furnace designs
•  Excellent metal yield and energy savings