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Liquid Syrup Process Plant

Inclusive of all taxes

The Liquid Oral Process Plant is a state-of-the-art, fully integrated processing system designed specifically for the hygienic preparation, filtration, and transfer of liquid syrups. Engineered to meet GMP and WHO compliance standards, this plant serves pharmaceutical, nutraceutical, and food sectors requiring accurate syrup formulation with consistent quality and contamination-free production. Key process stages include precise water heating and sugar dissolution in stainless steel vessels, followed by the controlled addition of active ingredients, flavors, colors, and preservatives in syrup preparation tanks equipped with mixers and agitators. The system incorporates multi-stage filtration using sparkler and inline filters to eliminate impurities and ensure product clarity. Finished syrups are stored in polished stainless steel holding tanks and moved seamlessly to filling lines through sanitary centrifugal or lobe pumps. Automated CIP (Clean-in-Place) and SIP (Sterilize-in-Place) systems enhance hygiene standards and speed up product changeovers. The plant supports customization in batch capacities ranging from 100 LPH to over 10,000 LPH, accommodating both viscous and non-viscous formulations. Optional PLC/SCADA automation facilitates precise control and monitoring. This makes the Liquid Oral Process Plant ideal for producing a wide variety of oral syrups including pharmaceuticals like cough syrups and tonics, nutraceutical liquid supplements, and food-grade syrups or concentrates with minimal product loss and high process efficiency.

Key Features

Features Description
GMP & WHO Compliance Design adheres to international pharmaceutical hygiene and safety standards
Multi-Stage Filtration Sparkler and inline filtration systems for contaminant-free syrup
Automated CIP/SIP Cleaning Ensures hygienic conditions and rapid product changeovers
Material Construction High-grade SS304/SS316 with mirror-polished contact surfaces for easy cleaning
Batch Capacity Flexible processing capacities from 100 LPH to 10,000+ LPH
Controlled Agitation & Heating Efficient sugar dissolution and precise syrup preparation
Sanitary Transfer Pumps Centrifugal or lobe pumps ensuring contamination-free syrup transfer
Optional Inline Homogenizer Improves syrup consistency and uniformity
PLC/SCADA Automation (Optional) Advanced process control and monitoring for consistent quality
Low Product Loss Design optimized for maximum yield and minimal waste
Attributes Description
Sugar Dissolving Tank Constructed from SS304 or SS316 with controlled agitation
Syrup Preparation Vessel Equipped with agitator for uniform mixing of ingredients
Filtration System Multi-stage sparkler and inline cartridge filters
Transfer Pumps Sanitary centrifugal or lobe pumps for safe syrup handling
Holding Tanks SS polished tanks with sanitary fittings for storage
Batch Capacity Customizable from 100 liters per hour to over 10,000 liters per hour
Cleaning System Automated CIP/SIP for hygiene maintenance
Automation Optional PLC/SCADA-based system for process control
Material Finish Mirror-polished contact parts for easy cleaning and contamination prevention
Suitable For Viscous and non-viscous liquid syrups

*Disclaimer: The above description has been AI-generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.

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Yes, the Liquid Oral Process Plant is designed to process both viscous and non-viscous syrup formulations efficiently.

Absolutely. The plant meets GMP standards and is ideal for pharmaceutical, nutraceutical, and food-grade syrup manufacturing.

The system includes automated CIP (Cleaning-In-Place) and SIP (Sterilize-In-Place) modules to ensure thorough hygiene and quick product changeovers.

Yes, the batch capacity can be customized anywhere between 100 liters per hour to more than 10,000 liters per hour depending on production requirements.

Automation via PLC/SCADA is available as an optional feature for precise monitoring and control of the entire process.

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Country Of Origin: India

A Liquid Syrup Process Plant is a fully integrated, GMP-compliant system designed for hygienic preparation, filtration, and transfer of liquid syrups used in pharmaceutical, nutraceutical, and food industries. The plant ensures accurate formulation, consistent quality, and contamination-free production.

Key Process Stages:-

  • Water Heating & Sugar Dissolution – Hot purified water is circulated into a sugar dissolving vessel with controlled agitation.

  • Syrup Preparation – Active ingredients, flavors, colors, and preservatives are added under controlled temperature and mixing.

  • Filtration & Polishing – Multi-stage filtration (sparkler/inline filters) removes undissolved particles and impurities.

  • Holding & Transfer – Finished syrup is stored in SS holding tanks and transferred via sanitary pumps to the filling line.

  • CIP/SIP Cleaning – Automated cleaning-in-place ensures hygiene and fast product changeover.


Standard Equipment Included:-

  • Sugar dissolving tank (SS304/SS316)

  • Syrup preparation vessel with agitator

  • Inline homogenizer (optional)

  • Filtration system (sparkler/inline cartridge)

  • Transfer pumps (centrifugal/lobe)

  • Storage/holding tanks

  • CIP system & interconnecting sanitary piping


Technical Features:-

  • GMP & WHO-compliant design

  • Mirror-polished contact parts for easy cleaning

  • PLC/SCADA-based automation (optional)

  • Batch capacities customizable (100 LPH to 10,000 LPH+)

  • Low product loss and high yield

  • Suitable for viscous and non-viscous syrups


Applications:-

  • Pharmaceutical oral syrups & suspensions

  • Cough syrups and tonics

  • Nutraceutical liquid formulations

  • Food-grade syrups and concentrates



Machinery And Tools

Beverage Processing Line

Liquid Oral Process Plant

Syrup Manufacturing Plant

GMP Syrup Plant

Pharmaceutical Syrup Processing

Liquid Syrup Process System

CIP SIP Cleaning Syrup Plant

Stainless Steel Syrup Plant

Liquid Syrup Process Plant

Inclusive of all taxes

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ravi international

Mumbai , India

Manufacturer, Exporter

GST- 27aagpp0322e1z5

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