The Liquid Oral Process Plant is a state-of-the-art, fully integrated processing system designed specifically for the hygienic preparation, filtration, and transfer of liquid syrups. Engineered to meet GMP and WHO compliance standards, this plant serves pharmaceutical, nutraceutical, and food sectors requiring accurate syrup formulation with consistent quality and contamination-free production. Key process stages include precise water heating and sugar dissolution in stainless steel vessels, followed by the controlled addition of active ingredients, flavors, colors, and preservatives in syrup preparation tanks equipped with mixers and agitators. The system incorporates multi-stage filtration using sparkler and inline filters to eliminate impurities and ensure product clarity. Finished syrups are stored in polished stainless steel holding tanks and moved seamlessly to filling lines through sanitary centrifugal or lobe pumps. Automated CIP (Clean-in-Place) and SIP (Sterilize-in-Place) systems enhance hygiene standards and speed up product changeovers. The plant supports customization in batch capacities ranging from 100 LPH to over 10,000 LPH, accommodating both viscous and non-viscous formulations. Optional PLC/SCADA automation facilitates precise control and monitoring. This makes the Liquid Oral Process Plant ideal for producing a wide variety of oral syrups including pharmaceuticals like cough syrups and tonics, nutraceutical liquid supplements, and food-grade syrups or concentrates with minimal product loss and high process efficiency.
Key Features
| Features | Description |
|---|---|
| GMP & WHO Compliance | Design adheres to international pharmaceutical hygiene and safety standards |
| Multi-Stage Filtration | Sparkler and inline filtration systems for contaminant-free syrup |
| Automated CIP/SIP Cleaning | Ensures hygienic conditions and rapid product changeovers |
| Material Construction | High-grade SS304/SS316 with mirror-polished contact surfaces for easy cleaning |
| Batch Capacity | Flexible processing capacities from 100 LPH to 10,000+ LPH |
| Controlled Agitation & Heating | Efficient sugar dissolution and precise syrup preparation |
| Sanitary Transfer Pumps | Centrifugal or lobe pumps ensuring contamination-free syrup transfer |
| Optional Inline Homogenizer | Improves syrup consistency and uniformity |
| PLC/SCADA Automation (Optional) | Advanced process control and monitoring for consistent quality |
| Low Product Loss | Design optimized for maximum yield and minimal waste |
| Attributes | Description |
|---|---|
| Sugar Dissolving Tank | Constructed from SS304 or SS316 with controlled agitation |
| Syrup Preparation Vessel | Equipped with agitator for uniform mixing of ingredients |
| Filtration System | Multi-stage sparkler and inline cartridge filters |
| Transfer Pumps | Sanitary centrifugal or lobe pumps for safe syrup handling |
| Holding Tanks | SS polished tanks with sanitary fittings for storage |
| Batch Capacity | Customizable from 100 liters per hour to over 10,000 liters per hour |
| Cleaning System | Automated CIP/SIP for hygiene maintenance |
| Automation | Optional PLC/SCADA-based system for process control |
| Material Finish | Mirror-polished contact parts for easy cleaning and contamination prevention |
| Suitable For | Viscous and non-viscous liquid syrups |
*Disclaimer: The above description has been AI-generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.
Yes, the Liquid Oral Process Plant is designed to process both viscous and non-viscous syrup formulations efficiently.
Absolutely. The plant meets GMP standards and is ideal for pharmaceutical, nutraceutical, and food-grade syrup manufacturing.
The system includes automated CIP (Cleaning-In-Place) and SIP (Sterilize-In-Place) modules to ensure thorough hygiene and quick product changeovers.
Yes, the batch capacity can be customized anywhere between 100 liters per hour to more than 10,000 liters per hour depending on production requirements.
Automation via PLC/SCADA is available as an optional feature for precise monitoring and control of the entire process.
Country Of Origin: India
Water Heating & Sugar Dissolution – Hot purified water is circulated into a sugar dissolving vessel with controlled agitation.
Syrup Preparation – Active ingredients, flavors, colors, and preservatives are added under controlled temperature and mixing.
Filtration & Polishing – Multi-stage filtration (sparkler/inline filters) removes undissolved particles and impurities.
Holding & Transfer – Finished syrup is stored in SS holding tanks and transferred via sanitary pumps to the filling line.
CIP/SIP Cleaning – Automated cleaning-in-place ensures hygiene and fast product changeover.
Sugar dissolving tank (SS304/SS316)
Syrup preparation vessel with agitator
Inline homogenizer (optional)
Filtration system (sparkler/inline cartridge)
Transfer pumps (centrifugal/lobe)
Storage/holding tanks
CIP system & interconnecting sanitary piping
GMP & WHO-compliant design
Mirror-polished contact parts for easy cleaning
PLC/SCADA-based automation (optional)
Batch capacities customizable (100 LPH to 10,000 LPH+)
Low product loss and high yield
Suitable for viscous and non-viscous syrups
Pharmaceutical oral syrups & suspensions
Cough syrups and tonics
Nutraceutical liquid formulations
Food-grade syrups and concentrates