Inclusive of all taxes
The pneuCONVEYOR Dilute Phase Pneumatic Conveying System is engineered for efficient and versatile transportation of dry powders and granules across industries such as pharmaceutical, chemical, and food processing. This system excels in conveying materials of varying mesh sizes and granules ranging from 5 to 10 mm with up to 15% moisture content, provided they are free-flowing and non-sticky. Operated by suspending solids within an air stream moving at velocities exceeding 20 m/s, this lean phase conveying system achieves material-to-air ratios up to 0.10:1, ensuring smooth and contaminant-free transfer. Material separation from the air stream is effectively managed via cyclones and bag filter systems, adhering to high hygiene and GMP standards. With flexible configurations such as pressure, vacuum, and vacuum/pressure combinations, the system incorporates positive displacement blowers generating pressures from 0.1 to 0.8 Kg/cm² to accommodate a range of operational needs. The modular design supports customized solutions for critical and hazardous materials, including those used in explosion-prone or highly toxic environments. Suitable for conveying capacities between 100 kg/h and 12 t/h over distances up to 80 meters horizontally and 35 meters vertically, the pneuCONVEYOR Dilute Phase System offers gentle material handling, low energy consumption, and easy integration, making it an ideal investment for businesses seeking reliable, hygienic, and cost-effective pneumatic conveying solutions.
Key Features
| Features | Description |
|---|---|
| Applicable Material Types | Dry powders and granules (5 to 10 mm size), including pharmaceutical powders, specialty chemicals, flours, resins, ground feeds, and pelletized products |
| Moisture Tolerance | Up to 15% moisture content for free-flowing powders |
| Conveying Principle | Solids suspended in air stream at velocities >20 m/s with material to air ratio up to 0.10:1 |
| Separation Method | Cyclone and bag filter systems for material-air separation |
| Operating Pressure Range | 0.1 to 0.8 Kg/cm² generated by positive displacement blower |
| System Configurations | Pressure, vacuum, combination vacuum/pressure, and vacuum sequencing |
| Conveying Capacity | 100 kg/h up to 12 t/h |
| Maximum Conveying Distance | Up to 80 meters horizontally and 35 meters vertically |
| Hygiene Standards | GMP quality with reliable filter systems ensuring dust-free operation |
| Energy Efficiency | Low energy consumption with favorable investment and operating costs |
| Safety Features | Adapted for hazardous applications including explosion-prone and highly toxic materials |
| Attributes | Description |
|---|---|
| Material State | Dry and free flowing powders and granules |
| Particle Size Range | Powders of any mesh size, granules approx. 5-10 mm |
| Moisture Content Limit | Up to 15% (only for free-flowing powders) |
| Conveying Velocity | >20 meters per second |
| Material to Air Ratio | Up to 0.10:1 |
| Pressure Range | 0.1 to 0.8 Kg/cm² |
| Feed Device | Rotary airlock (pressure systems), product flow control device or rotary airlock (vacuum systems) |
| Conveying Capacity Range | 100 kg/h to 12 t/h |
| Conveying Distance Range | Up to 80 m horizontal, 35 m vertical |
| System Types | Pressure, vacuum, vacuum/pressure combination, vacuum sequencing |
| Industries Served | Pharmaceutical, chemical, food, specialty chemicals, animal feed |
| Filter System | Cyclone and bag filter in GMP quality |
| Safety Compliance | Suitable for explosion-proof and toxic material handling environments |
*Disclaimer: The above description has been AI-generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.
Yes, it can handle materials with moisture content up to 15% provided they are free flowing. It is not suitable for sticky or high moisture materials.
The system can convey materials up to 80 meters horizontally and 35 meters vertically depending on the configuration.
The system employs cyclones and bag filters built to GMP quality ensuring dust-free loading and gentle material handling, maintaining optimum hygiene standards.
Supports pressure, vacuum, vacuum/pressure combination, and vacuum sequencing configurations to suit different process requirements.
Yes, it can be adapted for safe conveying of critical materials including those in explosion-prone and highly toxic environments.
Pressure systems typically use rotary airlocks while vacuum systems may use probe boxes, screw feeders, or rotary airlocks based on material and process needs.
Brand: pneuconveyor
Country Of Origin: India
pneuCONVEYOR – Dilute Phase (Lean Phase) Pneumatic Conveying systems
Dilute Phase (Lean Phase) Pneumatic Conveying System can be used for Dry Powders and Granules. There is a wide variety of Materials that can be conveyed with this system. Be it powder of any mesh or Granules of around 5 to 10 mm sizes. Any material that needs to be conveyed with Pneumatic Conveying System should be Dry and Free flowing in the first place. In some cases of free flowing powder, moisture content up to 15% can also be transferred by this system, It is not advisable to use it if the material has high moisture level or if it is sticky.
Dilute phase pneumatic conveying systems operate on the principle that the solids will be suspended in the conveying line air stream. This is achieved by feeding material in controlled quantity into a air stream. Generally velocities are greater than 20mtr per second and material to air ratios are up to .10 to 1. Material conveyed will be separated from air stream through Cyclone & Bag filter.
Commonly Conveyed products : Products commonly conveyed in Dilute phase systems include Pharmaceutical Powder, speciality chemicals powders, flours, resins and compounds, ground feeds, and granular and pelletized products. In many cases, the product needs to be evaluated based on process needs to final system selection to ensure the desired results can be achieved.
pneuONVEYOR – System Design : Pressure, vacuum, combination vacuum/pressure and vacuum sequencing are the common types of Dilute phase systems. The Carrying gas is typically generated by a positive displacement blower with pressure capability ranging from 0.1 to 0.8 Kg/ Sq CM. Pressure systems generally use a rotary airlock as a feed device. A vacuum system simply needs a product flow control device such as a probe box or screw feeder, although rotary airlocks are commonly used.
Our different modular families of Vacuum Conveyors for the Pharma, Chemical and Food-Industry allow customized modifications of all conveyors regarding the individual application. Even critical materials can be conveyed safely and adapted conveyors can be used for hazardous applications like inside explosion areas or with highly toxic materials.
Most of our conveyors are used in applications with conveying capacities from 100 kg/h up to 3 t/h, where the conveying distance is up to 15 m far and 10 m high. Realized systems have up to 12 t/h capacity and work with conveying distances up to 80 m far and 35 m height.
Salient Features: –
Inclusive of all taxes
You Save: 0
