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The pneuCONVEYOR Dense Phase Pneumatic Conveying System is an advanced, highly reliable solution designed for the safe and efficient transport of powders and granules over long distances. Utilizing low velocity and high product-to-air ratios, this system offers gentle handling to prevent product degradation, segregation, and wear of abrasive materials. At the core of this dense phase conveying setup is the robust Pressure Vessel, engineered to operate with high-pressure compressed air exceeding 1 Bar, enabling the movement of heavy, abrasive, or fragile bulk materials such as cement, fly ash, lime, sand, and soda ash. Constructed from customizable materials including painted carbon steel, stainless steel AISI 304 or AISI 316, and compatible with ATEX zone installations, the system is adaptable to various industrial requirements. It features essential components such as transporter vessel, dome valve, pipeline, dust collection via bag filters, and suction blowers. The dense phase pneumatic conveying system operates by pressurizing the material inside the vessel and pushing it through pipelines at low speeds (1-10 m/s), ensuring optimal product integrity and energy efficiency. This modular system is ideal for conveying capacities ranging from 100 kg/h to 12 t/h with distances reaching up to 80 meters and vertical lifts of 35 meters, making it suitable for pharmaceutical, chemical, food, and heavy industrial applications with critical and hazardous materials. With intelligent automation integration via PLC controllers for precise flow regulation and safety, pneuCONVEYOR guarantees an efficient, low-maintenance conveyance solution tailored to industrial bulk material handling needs.
Key Features
| Features | Description |
|---|---|
| Conveying Method | Dense phase pneumatic conveying with low velocity and high product/air ratio |
| Pressure Vessel | High-pressure resistant vessel designed for >1 Bar compressed air |
| Material Handling | Suitable for powders and granules including abrasive and fragile materials |
| Construction Materials | Painted carbon steel, Stainless Steel AISI 304 or AISI 316 with customizable finishes |
| ATEX Compliance | Available with components suitable for hazardous explosion zones |
| Operating Speed | Material moves at 1-10 meters per second to minimize degradation |
| Automation | Integrated PLC controlled valve and pressure sensors for precise material flow |
| Capacity Range | Handling from 100 kg/h up to 12 t/h |
| Conveying Distance | Up to 80 meters horizontal and 35 meters vertical conveyance |
| Key Components | Transporter vessel, dome valve, dust collector (bag filter), suction blower |
| Attributes | Description |
|---|---|
| Conveying Type | Dense phase pneumatic |
| Pressure Rating | >1 Bar compressed air |
| Material Compatibility | Powders, granules, cement, fly ash, lime, sand, soda ash |
| Construction Material Options | Painted carbon steel, AISI 304 Stainless Steel, AISI 316 Stainless Steel |
| Surface Finish | Customizable interior and exterior finishing |
| ATEX Zone Suitability | Optional components for explosive atmospheres |
| Conveying Velocity | 1-10 m/s |
| Max Conveying Capacity | 12 tons/hour |
| Max Conveying Distance | 80 meters horizontally, 35 meters vertically |
| Automation Control System | PLC controlled valves and pressure sensors |
| Dust Collection | Bag filter based dust collection system |
| Application Sectors | Pharmaceutical, Chemical, Food, Heavy Industrial |
*Disclaimer: The above description has been AI-generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.
The system operates at low velocities (1-10 m/s) using high-pressure air to move materials as dense slugs, minimizing abrasion, breakage, and segregation of fragile or abrasive bulk solids.
Yes, the pressure vessel is available in painted carbon steel, stainless steel AISI 304 or 316, with customizable interior and exterior finishing to suit specific environmental and operational requirements.
The system can be equipped with ATEX-compliant components, making it suitable for installation in hazardous zones requiring explosion-proof equipment.
It supports conveying capacities from 100 kg/h up to 12 tons per hour, with conveying distances up to 80 meters horizontally and 35 meters vertically.
Material flow is precisely controlled using PLC automation integrating level indicators, pressure transmitters, and valve signals to maintain steady and efficient conveying cycles.
Brand: pneuconveyor
Country Of Origin: India
pneuCONVEYOR – Dense phase conveying System : Dense phase conveying is a highly reliable pneumatic conveying system with a low velocity and a high product/air ratio, suitable to convey powders and granule. With Dense Phase Conveyors the product is introduced into the conveying line through a pressure vessel and is suitable to convey products from a single point to one or more receiving points.
Pneuconveyor – Dense Phase Conveyor (Pressure Vessel) :-
The Pressure Vessel is the heart of dense conveying systems. Dense phase systems were introduced to overcome the limits of the transport components in the diluted phase and to be able to transport materials at very long distances through the use of high pressure compressed air (> 1Bar). The tank is therefore designed to withstand high pressures and can have a variable volume depending on the design flow rate. The Conveyor can be made of painted carbon steel, stainless steel AISI 304 or AISI 316. The interior and exterior finishing can be customized according to the needs of customers. All tanks can also be equipped with suitable components for installation in ATEX zones. The use of high pressure and low air flow allows you to push the material along the pipe to the destination at very low speeds (1-10 m/s), avoiding breakage of fragile materials, segregation of mixtures and wear of abrasive materials.
Application :
Key components :
Why dense phase?
By definition, dense phase pneumatic conveying simply means using a small amount of air to move a large amount of bulk material In closely associated slugs through a conveying line, much like extruding. Unlike dilute phase conveying systems that typically use larger amounts of air to move relatively small amounts of material at high velocities in suspension, dense phase offers the enormous advantage of efficiently pushing a much denser concentration of bulk solids at relatively low velocities through a conveying line.
Operating principle: Dense phase pneumatic conveying pump also named conveying warehouse pump.
Sending system operating modes: materials in the storehouse are into storehouse pump under gravity, during this time, the discharge valve and the intake valve is closed while Pneumatic sealing valve, close calve and exhaust valve open, so ensure the material into the storehouse pump smoothly. Level indicator send electrical signals to PLC controller when the materials reach a certain position in pump, then PLC controller convert electrical signals into valve signal, at the same time, exhaust valve closed, sealing valve, closed valve, vent valve open, after the pressure in storehouse reach a certain extent, signal is sent to PLC controller by pressure transmitter, with that send to discharge valve after PLC convert it into electrical signals. Open the discharge valve, materials into pipe with low flow, high density by air flow. Period finished, pressure in storehouse pump and pipe drop to zero.
Our different modular families of Vacuum Conveyors for the Pharma, Chemical and Food-Industry allow customized modifications of all conveyors regarding the individual application. Even critical materials can be conveyed safely and adapted conveyors can be used for hazardous applications like inside explosion areas or with highly toxic materials. Most of our conveyors are used in applications with conveying capacities from 100kg/h upto 3t/h, where the conveying distance is up to 15m far and 10m high. Realized systems have up to 12 t/h capacity and work with conveying distances up to 80m far and 35m height.
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