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The Semi-Automatic Batch Foaming Machine is engineered for efficient production of PU foam blocks with adjustable mold sizes (6x3, 6x6, 6x9 ft). It integrates advanced automation with an R.P.M controller, PLC-based process automation, and a user-friendly touch screen control panel. The machine features a 250-litre chemical mixing bucket, ensuring thorough Polyol and TDI blending facilitated by a 10HP mixer motor. Designed for high-volume output, it can produce approximately 30 foam blocks within 8 hours. Equipped with a flat-top system and automatic washing functionality, this machine optimizes production efficiency and maintains hygiene. For chemical storage and processing, it includes a 2000-litre polyol tank with a 3HP stirrer gearbox motor and a 1500-litre TDI tank. Polyol and TDI loading/unloading pumps are motorized to streamline chemical handling, with specified power ratings from 1.5HP to 2HP. The machine operates under HSN Code 84778090 and is ideal for businesses focusing on producing high-quality solid PU foam blocks with consistent output and minimal manual intervention.
Key Features
| Features | Description |
|---|---|
| R.P.M Controller and Timer | Enables precise control of rotation speed and timing to optimize foam production cycles. |
| Process Automation | Fully automated process management with PLC ensures consistency and efficiency. |
| Control Interface | User-friendly touch screen for easy operation and monitoring. |
| Adjustable Mould Size | Supports mould sizes 6x3, 6x6, and 6x9 ft to suit different foam block dimensions. |
| Chemical Mixing Capacity | 250-litre bucket equipped for uniform mixing of Polyol and TDI. |
| Polyol and TDI Automatic Filling | Automated chemical filling system boosts production accuracy and safety. |
| Mixer Motor Power | 10HP motor drives efficient chemical mixing. |
| Automatic Washing System | Facilitates easy cleaning and maintenance, reducing downtime. |
| Production Capacity | Capable of producing 30 foam blocks every 8 hours. |
| Chemical Storage Tanks | Includes 2000-litre polyol tank with 3HP stirrer and 1500-litre TDI tank. |
| Loading/Unloading Pumps | Motorized pumps (1.5HP to 2HP) for easy chemical handling. |
| Machine Classification | HSN Code 84778090 - Machines for mixing, kneading, crushing, or grinding. |
| Attributes | Description |
|---|---|
| Mould Dimensions | Adjustable 6x3 ft, 6x6 ft, 6x9 ft |
| Chemical Mixing Bucket Capacity | 250 Litres |
| Polyol Tank Capacity | 2000 Litres |
| Polyol Tank Motor | 3HP Stirrer Gearbox Motor |
| TDI Tank Capacity | 1500 Litres |
| Polyol Loading Pump Motor | 2HP |
| Polyol Unloading Pump Motor | 2HP |
| TDI Loading Pump Motor | 1.5HP |
| TDI Unloading Pump Motor | 1.5HP |
| Mixer Motor Power | 10HP |
| Production Output | 30 Foam Blocks per 8 hours |
| Control System | PLC-based Automation with Touch Screen |
| R.P.M Controller and Timer | Included for precise operation |
| Automatic Washing | Yes, integrated system |
| HSN Code | 84778090 |
*Disclaimer: The above description has been AI-generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.
The machine produces foam blocks up to approximately 9x6 feet depending on the adjustable mould size selected (6x3, 6x6, or 6x9 ft).
Yes, the machine includes automatic filling systems for both Polyol and TDI chemicals, ensuring precise and safe chemical handling.
The integrated automatic washing system cleans the chemical mixing bucket and internal components after each batch to reduce manual cleaning time and prevent contamination.
This machine is designed specifically for batch production of PU foam blocks, producing around 30 blocks in an 8-hour shift.
The machine uses a PLC-based control system with a touch screen interface for easy operation and process automation.
Polyol loading/unloading pumps operate with 2HP motors, while the TDI loading/unloading pumps operate with 1.5HP motors.
Yes, the machine complies with Indian industrial standards and is classified under HSN Code 84778090, meeting all safety and operational requirements.
Country Of Origin: India
R.P.M Controller and Timer
Process Automatic with PLC
Control Touch Screen
Mould Size 6x3, 6x6,6x9 adjustable
Chemicals Mixing Bucket Capacity
250 Litres
Polyol and TDI Automatic Filling
Flat Top System
Mixer Motor 10HP
Automatic Washing
30 Blocks Per 8 hours Production
1pcs Polyol Tank 2000 Litres With
Stirrer Gearbox With Motor 3HP
1pcs TDI Tank 1500 Litres
Polyol Loading Pumps with Motor
2HP
Polyol Unloading Pumps with Motor
2HP
TDI Loading Pumps with Motor 1.5HP
TDI Unloading Pumps with Motor
1.5HP
Machine HSN Code 84778090
The Simplest way of
Production PU Foam is on
a Batch Foaming Machine
which produces a solid
Foam Block of approx 9x6
ft.
Chemicals Storage and
Polyol and CaCo3 Mixing
Rotary Pumps Chemicals
Loading/Unloading work
*****
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Begusarai , India
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