GAYFANE (Epoxy Screed) is an advanced epoxy resin-based cement designed specifically for industrial and commercial applications needing corrosion-resistant and highly durable floor and surface linings. Its epoxy resin base creates a non-porous, thermo-setting, and non-toxic compound that provides exceptional toughness and longevity once hardened. The resultant solid mass is dense, impermeable, and exhibits high resistance to a broad spectrum of non-oxidizing acids, mild oxidizing agents, solvents, salts, oils, and weak alkaline solutions, making it ideal for harsh chemical environments. This epoxy screed formulation also offers superior adhesion to metal surfaces including steel tanks and aluminum-lined vessels, ensuring a reliable and long-lasting bond in industrial settings. Its excellent resistance to thermal shocks and vibrations makes GAYFANE suitable for tanks, chemical containment structures, and industrial floors where mechanical and chemical stresses are prevalent. GAYFANE mortar is prepared on-site by mixing the supplied syrup, powder, and catalyst in prescribed ratios to create a smooth, workable, and plasterable consistency that can be applied by standard bricklaying methods or buttered on acid-proof bricks. Its monolithic formation capability eliminates joints, substantially increasing structural integrity compared to traditional tiled or brick-lined surfaces. With temperature resistance up to 100°C and notable compressive strength (500 kg/cm2), GAYFANE serves industries including chemical, petroleum, pharmaceutical, food processing, dairies, breweries, and steel manufacturing. It is export-grade quality and packaging certified for international compliance, making it a preferred choice for global industrial buyers seeking durable, high-performance epoxy screed solutions. The product is supplied as separate powder, liquid syrup, and catalyst components to be mixed onsite, ensuring freshness and effective curing. Proper storage in dry conditions is advised to maintain product efficacy.
Key Features
| Features | Description |
|---|---|
| Corrosion Resistance | Effective against non-oxidizing acids, mild oxidizers, solvents, salts, oils, and weak alkalines |
| Thermo-Setting & Non-Toxic | Epoxy resin base provides a non-porous and stable set material |
| Strong Adhesion | Bonds firmly to steel, aluminum, and other metal surfaces |
| Thermal and Vibration Resistance | Excellent performance under thermal shocks and mechanical vibrations |
| Compressive Strength | 500 kg/cm2 ensuring durability under heavy loads |
| Temperature Resistance | Operates effectively up to 100°C |
| Monolithic Structure | Joint-less, seamless lining for enhanced structural strength |
| Chemical Industry Specific | Designed for tanks, vessels, and flooring in chemical and allied industries |
| Export Grade | Meets international export standards for packaging and performance |
| Onsite Mixing | Supplied in powder, liquid, and catalyst forms for fresh preparation |
| Attributes | Description |
|---|---|
| Color | White / Brown |
| Density | 106 lbs/cu.ft. |
| Water Absorption | 1.0% |
| Mixing Ratio (Powder:Syrup) | 5:1 with 1% catalyst hardener |
| Packing - Powder | 50 Kgs plastic lined gunny bags |
| Packing - Liquid | 5 Kgs carboy |
| Packing - Catalyst | 3 Kgs carboy |
| Shelf Life & Storage | Store in dry place, separate containers |
| Chemical Resistance | Non-oxidizing acids, mild oxidizing agents, solvents, salts, oils, weak alkalis |
| Not Suitable For | Strong alkalies, strong oxidizing agents, temperatures above 150°C |
*Disclaimer: The above description has been AI-generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.
Yes, GAYFANE exhibits strong adhesion to aluminum-lined tanks and metal vessels, providing a durable corrosion protective lining.
GAYFANE is suitable for use in environments up to 100°C; it is not recommended for applications exceeding 150°C.
No, GAYFANE is not recommended for strong alkalies and strong oxidizing agents as it may degrade under such conditions.
GAYFANE mortar is prepared onsite by mixing one part syrup with five parts powder and adding 1% catalyst hardener to achieve a smooth workable consistency.
GAYFANE is ideal for use in chemical industries, petroleum, pharmaceutical, food and provision sectors, dairies, breweries, and steel manufacturing facilities.
Country Of Origin: India
GAYFANE, the standard corro-proof epoxy resin base cement is non-porous, thermo-setting and nontoxic in nature. When set and hardened it become extremely tough and lasting. The resultant mass is dense impermeable and resistant to most of the strong acids, mild oxidizing agents, solvents, salts, oils and weak alkaline solutions it has appreciable plasticity as compared to most of the cements based in resins is also excellent for resisting thermal shocks and vibrations. This cements possesses a strong adhesion to steel tanks, aluminium lined tanks and aluminium vessels, and other metal equipments. GAYFANE is not recommended for strong alkalise, oxidizing agents and applications where the temperatures exceed 150°c.PHYSICAL & CHEMICAL PROPERTIES (when completely set)Colour: White / BrownDensity 1lbs / cu. ft.: 106Compressive strength: 500 kg/cm2Percentage of water absorption: 1.0Temperature resistance: 100°CCHEMICAL RESISTANCEResistant to non-oxidizing acids, alkalise, salts and solvents.PREPARATION OF GAYFANE MORTARGAYFANE MORTAR prepared by combining one part of syrup and to 5 parts of powder and catalyst to form a workable mixtureINSTRUCTIONS• Transfer calculated quantity of GAYFANE liquid in a shallow mixing pan..• Add 1% hardener to the liquid and the desired amount of GAYFANE powder and mix thoroughly to get a smooth mortar of desired consistency.• Mix thoroughly till the mortar is free from lumps and entrapped air.• Before preparing further batches in the same pan make sure that the GAYFANE MORTAR of the previous batch is removed from the pan.APPLICATIONButtered GAYFANE MORTAR on acid proof bricks using general brick laying method.GAYFANE is specially suited for the construction of monolithic lining by their very nature produce a joint less structure which claimants the necessity of using tiles and bricks. Monolithic lining thus produce stringer structure than are possible with jointed constructions.STORAGETo Store GAYFANE Powder and Liquid use dry place.PACKING50 Kgs. plastic lined gunny bags: Powder5 Kgs. Carboy: Liquid3 Kgs. Catalyst (hardener) in carboy:Powder, liquid and hardener are supplied in separate containers for on the spot mixing.SCOPE OF APPLICATIONTanks of surfaces lined with GAYFANE can be used in the following industries.Area Ted water industry, Breweries, Chemical industries, Dairies, Food & Provision industry, Petroleum industry, Pharmaceutical industry. Engineered for international industrial buyers, this epoxy resin coating ensures durability, performance, and export compliance.
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