GAYFANE is a premium corrosion-proof epoxy resin-based refractory mortar specifically formulated for industrial applications requiring durable, non-porous, and thermo-setting materials. Engineered to provide superior adhesion to steel tanks, aluminum-lined vessels, and other metal equipment, GAYFANE creates a dense, impermeable lining resistant to most strong acids, mild oxidizing agents, solvents, salts, oils, and weak alkaline solutions. Renowned for its toughness, excellent plasticity, and resistance to thermal shocks and vibrations, this mortar ensures a long-lasting, joint-less monolithic lining ideal for chemical plants, steel industries, and industrial construction sites. The product is not suitable for strong alkalies, oxidizing agents, or operating conditions exceeding 100°C. GAYFANE is carefully prepared by mixing a syrup base with powder and catalyst in a controlled ratio, yielding a homogeneous mortar with minimal water absorption and high compressive strength. Suitable for export markets, it meets international industrial standards and packaging requirements, making it the preferred choice for global industrial procurement.
Key Features
| Features | Description |
|---|---|
| Base Material | Epoxy resin-based cement |
| Corrosion Resistance | Highly resistant to strong acids, mild oxidizing agents, solvents, salts, oils, and weak alkalies |
| Physical Properties | Non-porous, thermo-setting, with excellent plasticity and durability |
| Temperature Resistance | Effective up to 100°C, resistant to thermal shocks and vibrations |
| Adhesion Capability | Strong adhesion to steel tanks, aluminum-lined tanks, aluminum vessels, and other metal equipment |
| Compressive Strength | 500 kg/cm² |
| Water Absorption | 0.5% |
| Density | 106 lbs/cu. ft. |
| Preparation Method | Mix syrup base, powder, and 1% catalyst to form workable mortar |
| Application | Ideal for monolithic lining construction in chemical, steel, and construction industries |
| Export Compliance | Meets international export standards with suitable packaging |
| Attributes | Description |
|---|---|
| Colour | White / Brown |
| Mixing Ratio | 6 parts powder : 1 part catalyst syrup |
| Compressive Strength | 500 kg/cm² |
| Water Absorption | 0.5% |
| Density | 106 lbs per cubic foot |
| Temperature Resistance | Up to 100°C |
| Chemical Resistance | Resistant to non-oxidizing acids, salts, solvents, mild alkalis |
| Not Suitable For | Strong alkalies, strong oxidizing agents, temperatures above 100°C |
| Application Method | Butter mortar on acid-proof bricks, use general bricklaying techniques |
| Packaging | Export-grade packaging compliant with international standards |
*Disclaimer: The above description has been AI-generated and has not been audited or verified for accuracy. It is recommended to verify product details independently before making any purchasing decisions.
Yes, GAYFANE mortar is resistant to temperatures up to 100°C, making it suitable for steel tank linings operating at 90°C.
No, GAYFANE is not recommended for applications involving strong alkaline substances as it may degrade when exposed to such conditions.
The optimal mixing ratio is 6 parts powder to 1 part catalyst syrup by weight, ensuring a smooth and workable mortar.
GAYFANE’s epoxy resin base formulation exhibits excellent plasticity and adhesion properties, chemically bonding with aluminum surfaces to form a durable lining.
Yes, once fully set, GAYFANE creates a dense and impermeable mass that resists most solvents, oils, and mild oxidizing agents used in industrial environments.
Yes, GAYFANE mortar is intended to be buttered onto acid-proof bricks following general bricklaying techniques to construct monolithic, joint-less linings.
Yes, GAYFANE is packaged and manufactured in compliance with international export regulations, making it suitable for global distribution.
Country Of Origin: India
GAYFANE, the standard corrosion-proof epoxy resin base cement is non-porous, thermo-setting and nontoxic in nature. When set and hardened it become extremely tough and lasting. The resultant mass is dense impermeable and resistant to most of the strong acids, mild oxidizing agents, solvents, salts, oils and weak alkaline solutions it has appreciable plasticity as compared to most of the cements based in resins is also excellent for resisting thermal shocks and vibrations. This cements possesses a strong adhesion to steel tanks, aluminum lined tanks and aluminum vessels, and other metal equipments. GAYFANE is not recommended for strong alkalies, oxidizing agents and applications where the temperature exceeds 100°c.PHYSICAL & CHEMICAL PROPERTIES(when completely set)Colour: White / BrownDensity 1lbs / cu. ft.: 106Compressive strength: 500 kg/cm2Percentage of water absorption: 0.5Temperature resistance: 100°CCHEMICAL RESISTANCE.Resistant to non-oxidizing acids, alkalis, salts and solvents.PREPARATION OF GAYFANE MORTARGAYFANE ready mortar is prepared by combining one part of syrup and to 6 parts of powder and catalyst to form a workable mixtureMixing Ratio:-Ready Mix Mortar 6 pbw : 1 pbw CatalystINSTRUCTIONS.1. Transfer calculated quantity of GAYFANE liquid in a shallow mixing pan..2. Add 1% hardener to the liquid and the desired amount of GAYFANE powder and mix thoroughly to get a smooth mortar of desired consistency.3. Mix thoroughly till the mortar is free from lumps and entrapped air.4. Before preparing further batches in the same pan make sure that the GAYFANE mortar of the previous batch is removed from the pan.APPLICATION.Buttered GAYFANE mortar on acid proof bricks using general brick laying method.GAYFANE is specially suited for the construction of monolithic lining by their very nature produce a joint less structure which claimants the necessity of using tiles and bricks. Monolithic lining Engineered for international industrial buyers, this refractory mortar ensures durability, performance, and export compliance.
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