MECHTECH DESIGNERS & ENGINEERS PVT LTD

INDIRECT CYCLOTHERM OIL/GAS FIRED BISCUIT BAKING OVEN Suitable for Baking all types of Biscuits:

(i)                 Firing chambers

(ii)               Conveyor band

(iii)             Insulation

(iv)             Exhaust

(v)               Band Cleaning Brush

(vi)             Inspection window with light

(vii)           Drive system for the oven band

(viii)         Band Tensioning Unit

(ix)             Control Instrumentation

(x)               Control Panel

SPECIAL FEATURES OF THE OVEN:

(i)                 BAND CENTRALIZING SYSTEM PROVIDED (SPRING LOADED GUIDE AT THE RETURN RUN).

(ii)               EXTRA MOISTURE COLLECTION DUCT PROVIDED FROM MIDDLE ROW BISCUIT.

(iii)             EXTRA CERAMIC BLANKET PROVIDED FOR HEAT CONSERVATION.

ROTARY MOULDER

Rotary Moulder Unit with speed controlled by three independent AC variable frequency drives for forcing roll & die roll, extraction canvas, SS covers, SS hopper and trays. Manual tensioning & tracking (WITHOUT DIE ROLLER) MS body plates, Cotton nylon mix endless web with Cross conveyor for scrap dough collection. Fixed speed geared motor PU Belt.

ROTARY CUTTING UNIT with 3 SETS GAUGE ROLLER

Consiting of

1)  3 sets of gauge Roller

2)  Feeding Table Conveyor

3)  3 nos take-off Conveyor

4)  Corrugating Conveyor

5)  Rotary Cutting Conveyor

6)  Rotary Cutting Unit with One set Cutter

7)  Panner-Web Conveyor

8)  Scrap Lifter, Scrap transfer & Scrap return conveyor to laminator hopper

All the conveyors & gauge Roller Unit have individual drive with AC 

inverter for synchronization. All the Gauge Rollers are Chilled Cast Iron.

All the outer covers are S.S. material. Completed

with the heavy duty frame .

Complete drive unit will operate with PLC operating control panel.

Two tier divided with 2Nos. Independent drives. This will be driven by  2 Nos. Geared Motor and AC Frequency Controller, complete with structural  frame, Control Panel etc. The Structural Construction of the conveyor bed will be with MS side frame, tie rods, all idler rollers (forward and return track). The entire conveyor bed frame will be supported on both sides by MS square section pillar post with articulated cross/horizontal support having strong ground foundation approximately 8-10ft. from ground level.

STACKING MAGNATIC MACHINE:

The function of this machine is to stack biscuits from horizontal to vertical position by guides. These guides are held in position by a permanent magnet provided with the machine. The machines have a separate drive system by a Geared Motor and AC Frequency controller. Comb Rotor will be provided with a separate drive.

Sugar/Salt Sprinkler:

The unit distributes crystalline sugar, salt or grain on the surface of the biscuit before the baking. It Consists of a stainless steel hopper having at its bottom a variable Speed knurled roller which provides product dosing.

LAMINATOR / DOUGH SHEET LAYERING

Mechanized feeding of Mixed Dough in lumps on to the Hopper of the 2 roll sheeter mill of the cut & lay Laminator unit. Achieved by vertical lifting & tilting of Dough storage trolley with the help of the Dough Feeder unit.

LAMINATOR : (With Cut & Lay system) – for Hard Dough & Fermented Dough

This machine is required for producing hard and fermented dough biscuits with following attachments :

(i)                 Dough feeding hopper.

(ii)               Scrap feeding hopper.

(iii)             1st Take-off conveyor.

(iv)             One set Gauge Roller.

(v)               2nd Take-off conveyor.

(vi)             Final set of Gauge Roller.

(vii)           Cut & Lay mechanism having magnetic clutches, Control panel.

(viii)         S.S Outer Cover.

(ix)             Electrical Control Panel PLC.

Oil Spraying unit:

Spinning Disc Type, Wide Mist Collector Type.Machine Using Complete SS-304 Quality. Spinning Disc Type, SS Wire mesh Conveyor Along With the Geared Motor. Total no of Spinning Discs are 30 (For Top Spray-16 Discs& Bottom Spray 14 Discs) Main Oil Tank. With heaters & Thermo Static Control. Low Level Sensors & Mast Lamp For Low Level Oil Level Indication. SS Pipelines With Lobe Pump.

DOUGH MIXER: DOUBLE ARM ‘SIGMA TYPE’ (VARIABLE SPEED)

(i)                 Heavy duty side plate with SS-304 lining.

(ii)               Sigma type ‘Z’ arms, Steel Casting with SS-304 lining.

(iii)             EN-8/9 End - shafting for mixing arms with 2 Nos. bearings in each side.

(iv)             Heavy duty Steel casting  Frame along with fabricated structural construction.

(v)               SS-304 Top Cover Close / Open will be done by pneumatic cylinder .

(vi)             Heavy duty Motor with Gear Box (Heli-Bevel) for mixing will be provided.

(vii)           Hydraulic Systems for lifting & lowering the mixing tub.

(viii)         PLC Control Panel with VFD .

(ix)             All outside cover of the mixer will be with SS sheet .

(x)               One side heavy duty Helical Gears (for noise free movement).

(xi)             Water Jacket will  be provided for maintain dough temperature.

Milk spray unit- spinningdisc Consisting of the Spinning Disc Assembly driven by Motors, Main Frame assembly made out of stainless steel. This Unit is Provided With a  S.S Screw pump fitted on a moveable trolley With S.S. Pipeline,  S.S. Control valves etc. Control Panel With MCB ON/OFF Switch Button.